Repair Systems — 03 — Facade & External Envelope
Bonding agent and primer systems
Bonding agents and slurry primers create an interface bond between new render and the existing prepared substrate. They are critical to the long-term adhesion of the render repair system and must be selected to match the substrate type (concrete, masonry, existing render) and the render system being applied.
What are bonding agent and primer systems?
Bonding agents and polymer slurry primers are preparatory treatments applied to concrete or masonry substrates before render application to improve adhesion where the substrate has insufficient absorption or surface profile to mechanically key the render in place. On dense, smooth, or previously painted substrates, render applied direct would have insufficient bond strength and would delaminate under thermal cycling and moisture movement.
Product Reference
3 products — 3 brands — Sika / Mapei / Fosroc
SikaCem Cementitious Bonding Slurry
Cementitious polymer-modified bonding slurry
System Description
SikaCem Cementitious Bonding Slurry is a polymer-modified, two-component bonding slurry in the Sika construction range. Applied by brush or roller to the prepared substrate immediately before the render coat, it provides a bonding layer that mechanically and chemically keys the render to substrates that would otherwise have insufficient absorption for direct render application — including dense concrete, smooth blockwork, and previously painted surfaces where the paint film has been removed but the surface remains sealed. The slurry is mixed from a cementitious powder and a liquid polymer component, applied as a textured coating to the substrate, and the render coat is applied into the wet slurry before it sets ('wet-on-wet'). This wet-on-wet application is critical — if the slurry is allowed to dry before the render is applied, it acts as a debonding layer rather than a bonding agent. Confirm current product name and wet-on-wet application timing with Sika Australia before specifying.
Technical Properties
- Two-component polymer-modified cementitious slurry — provides mechanical and chemical bond to dense substrates
- Wet-on-wet application — render coat must be applied before bonding slurry dries
- Suitable for dense concrete, smooth masonry block, and de-painted substrate preparation
Limitations
- Must not be allowed to dry before render application — dry slurry debonds render — always apply wet-on-wet
- Not suitable for application over oil-contaminated, efflorescent, or friable substrates — full preparation required first
- Confirm current two-component mix ratio and open time with Sika Australia — formulation may have changed
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Mapei Planicrete / Primer 3296
Acrylic bonding primer / cementitious bonding agent
System Description
Mapei provides two bonding agent options for render adhesion improvement: Planicrete (a liquid acrylic copolymer added to the cement/sand mix as a bonding admixture) and Primer 3296 (an acrylic primer applied to the substrate surface before render). Planicrete is mixed with water and OPC to form a cementitious slurry that is applied to the substrate and allowed to become tacky before the render is applied ('tacky-on-tacky' or dry-to-touch depending on substrate). Primer 3296 is an acrylic primer applied and allowed to dry before render. In Australian strata render remediation, Mapei Planicrete is used by contractors working within the Mapei supply chain for bonding agent applications where a cementitious slurry approach is preferred. Primer 3296 suits applications where a dried acrylic primer is preferred over a wet-on-wet slurry approach. Confirm current product names, application method, and open time with Mapei Australia before specifying.
Technical Properties
- Two product options: Planicrete (cementitious slurry) and Primer 3296 (acrylic primer) — select based on application requirements
- Planicrete: improves bond strength of render to dense substrates when applied as wet slurry or used as admixture
- Primer 3296: acrylic primer that can be applied and allowed to dry before render — more flexible site scheduling
Limitations
- Planicrete wet slurry application: render must be applied before slurry fully dries — confirm open time with Mapei
- Primer 3296: confirm recoat window — render must be applied within specified time after primer application
- Neither product substitutes for physical surface preparation — substrate must be clean and free of contamination
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
System Description
Fosroc's bonding agent range for render and mortar adhesion comprises Nitobond AR (acrylic bonding agent) and Nitobond EP (epoxy bonding agent for higher-performance applications). Nitobond AR is the standard bonding agent used with the Renderoc render and repair mortar range — applied to the substrate surface to improve adhesion of Renderoc mortars to dense, smooth, or low-absorption concrete and masonry. Nitobond EP is a two-component epoxy bonding agent specified for more demanding applications where a higher bond strength is required, or where the substrate is smooth hard concrete with very low absorption. In Australian Class 2 strata facade remediation, Fosroc Nitobond AR is specified as the bonding agent for Renderoc render systems. The integrated Fosroc system — Nitobond AR bonding agent plus Renderoc render — is the preferred approach for contractors who work within the Fosroc supply ecosystem and require documented system compatibility and warranty support. Confirm current product names, application method, and compatibility with the Renderoc render grade being used with Fosroc Australia before specifying.
Technical Properties
- Nitobond AR: acrylic bonding agent — applied and allowed to become tacky before render application
- Nitobond EP: two-component epoxy — higher bond strength for demanding dense concrete applications
- Part of integrated Fosroc Renderoc system — confirmed compatibility with Renderoc render mortars
Limitations
- Nitobond AR must be applied within the specified open time — render applied after dry-out will not achieve bond improvement
- Nitobond EP is a two-component epoxy — requires accurate mix ratio and has limited pot life
- Not a substitute for surface preparation — all contamination, laitance, and loose material must be removed before bonding agent
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Bonding agent system comparison
Timing of render application relative to bonding agent is critical — confirm open time with manufacturer before site application.
| Product | Brand | Type | Application method | Open time | Key feature |
|---|---|---|---|---|---|
| SikaCem Bonding Slurry | Sika | Cementitious slurry | Wet-on-wet | Short — apply render before dry | Sika system integration |
| Planicrete / Primer 3296 | Mapei | Acrylic slurry / acrylic primer | Tacky-on-tacky or dry primer | Varies by product | Two product options — flexible application |
| Nitobond AR / EP | Fosroc | Acrylic / epoxy bonding agent | Tacky-on-tacky | Reasonable open time (AR) | Epoxy option for high bond strength requirement |
Disclaimer
General technical information only. Bonding agent selection, application method, open time limits and render system compatibility must be confirmed from the current manufacturer TDS. Not a substitute for professional advice.