Repair Systems — 03 — Facade & External Envelope

Two-coat polymer-modified render systems

Polymer-modified cementitious render systems applied in two coats (scratch coat and finish coat) are the standard approach for re-rendering concrete and masonry facades after removal of delaminated or cracked render. Polymer modification improves bond strength, reduces shrinkage cracking and extends service life compared to plain sand cement render.

2-coat
System type
8–12mm
Scratch coat
6–8mm
Finish coat
AS 3700
Standard

What are two-coat polymer-modified render systems?

Two-coat polymer-modified render systems are the standard remedial render specification for concrete and masonry facade repair on Class 2 strata buildings. A scratch coat (base coat) of polymer-modified render is applied to the prepared substrate and allowed to partially cure before the finish coat is applied to achieve the required surface profile and texture. The acrylic polymer modification improves adhesion, reduces shrinkage cracking, and increases water resistance compared to traditional sand/cement renders.

Product Reference

3 products — 3 brands — Sika / Mapei / Fosroc

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3 products — scroll for more
Sika Australia

SikaTop Armatec 110 / SikaRenderEM

Polymer-modified two-coat render

System Description

Sika's polymer-modified two-coat render system for facade repair on concrete and masonry substrates uses SikaRenderEM as the base/scratch coat and a compatible Sika finish render as the float coat. SikaRenderEM is a pre-bagged, polymer-modified cementitious render that incorporates acrylic polymer powder to improve adhesion, flexibility, and water resistance compared to traditional sand/cement mixes. The polymer content reduces cracking tendency and improves compatibility with existing painted or previously rendered substrates where bonding conditions are challenging. In Australian Class 2 strata facade remediation, the two-coat polymer-modified render system is specified where existing render has delaminated, cracked, or is structurally unsound — replacing the render back to the substrate and reinstating a sound, crack-resistant render profile. The scratch coat (8–12mm) is applied and combed to provide a mechanical key, allowed to partially cure, then the finish coat (6–8mm) is applied to achieve the required profile and texture. For applications over existing render patches or where the substrate is dense concrete, a bonding primer (such as SikaBond or SikaCem Slurry) may be required to achieve adequate bond. Confirm current product names, mix ratios, primer compatibility, and maximum application thickness per coat with Sika Australia before specifying.

Technical Properties

  • Polymer-modified — improved flexibility and adhesion over traditional sand/cement render
  • Scratch coat 8–12mm + finish coat 6–8mm — total system 14–20mm
  • Pre-bagged powder — consistent mix ratio — no site batching of polymer additives required

Limitations

  • Must not be applied thicker than maximum per coat specified in TDS — risk of sag, cracking, and delamination
  • Requires a suitable bonding primer on dense, low-absorption, or painted substrates — do not apply direct to contaminated surfaces
  • Do not apply in direct sun or on substrates above 35°C without hot-weather precautions

PROCUREMENT SOURCES

Confirm suitability with the current manufacturer TDS before specifying or applying.

Mapei Australia

Mapei Planitop XS / Planitop Smooth & Repair

Polymer-modified two-coat render

System Description

Mapei's polymer-modified render system for facade repair uses Planitop XS (a polymer-modified, fibre-reinforced repair mortar) as the base layer and Planitop Smooth & Repair as a fine-finish skim or topping coat. The Planitop range is designed for concrete repair and render reinstatement on facades, with the acrylic polymer component providing improved adhesion, reduced shrinkage cracking, and water resistance compared to plain sand/cement mortars. In Australian Class 2 strata render remediation, the Mapei Planitop system is used by contractors working within the Mapei supply ecosystem. The polymer-modified chemistry allows application to previously painted or sealed surfaces (with appropriate primer) and provides a base that resists the salt and moisture cycling common in coastal strata buildings. Planitop XS can be applied at 5–30mm depth, making it suitable for both thin patch repairs and full render coat replacement. Confirm current product names, application thickness, and primer requirements with Mapei Australia before specifying.

Technical Properties

  • Polymer-modified mortar — improved adhesion, flexibility, and water resistance
  • Planitop XS: 5–30mm per coat — versatile thickness range for patch and full coat
  • Fibre-reinforced formulation reduces plastic shrinkage cracking during cure

Limitations

  • Maximum per-coat thickness must not exceed TDS specification — excessive thickness causes sag and cracking
  • Bonding primer (Planitop Slurry or equivalent) required on dense, glazed, or contaminated substrates
  • Not suitable for substrates with active moisture ingress — address source of moisture before rendering

PROCUREMENT SOURCES

Confirm suitability with the current manufacturer TDS before specifying or applying.

Fosroc Australia

Fosroc Renderoc Classic / Renderoc FC

Polymer-modified two-coat render

System Description

Fosroc's Renderoc range provides polymer-modified render mortars for facade repair and reinstatement. Renderoc Classic is a one-component, polymer-modified, cementitious render mortar suitable for rendering over concrete and masonry substrates as part of a two-coat system, while Renderoc FC (fine coat) is used as a finish render coat over the base Renderoc scratch coat. The acrylic polymer modification improves adhesion over existing dense or painted substrates (with appropriate bonding agent) and provides better crack resistance and water resistance than plain sand/cement mixes. In Australian Class 2 strata remediation, the Fosroc Renderoc system is used by remedial contractors who have an established Fosroc supply relationship. The system is particularly valued in commercial and higher-grade strata projects where a documented, engineered render system with consistent product specifications is required for project QA and defect liability purposes. The Renderoc range also integrates with Fosroc Nitobond bonding agents and Conbextra grouting products used in the broader repair specification. Confirm current product names, system specification (scratch + finish coats), and primer compatibility with Fosroc Australia before specifying.

Technical Properties

  • Polymer-modified cementitious render — improved adhesion, water resistance, and crack resistance
  • Renderoc Classic: scratch/base coat 8–15mm; Renderoc FC: finish coat 3–6mm
  • Single-component pre-bagged powder — consistent formulation — no site batching

Limitations

  • Requires Fosroc Nitobond bonding agent on dense, low-absorption, or previously painted substrates
  • Not suitable for application over active water leaks or saturated substrates
  • Maximum per-coat thickness as specified in TDS — do not over-apply in single pass

PROCUREMENT SOURCES

Confirm suitability with the current manufacturer TDS before specifying or applying.

Two-coat polymer-modified render system comparison

All systems require bonding primer on dense substrates. Confirm current product names with manufacturers.

ProductBrandTypeScratch coatFinish coatPolymerKey feature
SikaRenderEMSikaPolymer-modified render8–12mm6–8mmAcrylic polymerPart of integrated Sika repair system
Planitop XSMapeiPolymer-modified repair mortar5–30mmPlanitop Smooth 2–6mmAcrylic polymer + fibreWide thickness range — patch to full coat
Renderoc Classic / FCFosrocPolymer-modified render8–15mm3–6mm FCAcrylic polymerIntegrated with Nitobond bonding system

Disclaimer

This page provides general technical information only. Render system selection, coat thickness, primer and topcoat requirements must be confirmed against substrate type, existing render system, defect type, and the current manufacturer TDS. Confirm compliance with AS 3700 and applicable NCC requirements. Do not rely on this reference as a substitute for professional facade or building consultant advice.