Repair Systems — 01
Polymer-modified screed systems — balcony waterproofing
Technical product reference for polymer-modified screed systems used in balcony and terrace waterproofing remediation. Covers falls correction, pre-membrane and over-membrane screed positions, polymer modification, bonding systems, application thickness ranges, and brand comparisons for Australian Class 2 strata building applications.
What are polymer-modified screed systems — balcony waterproofing?
Polymer-modified screeds are cement-based levelling and falls-correction materials gauged with a polymer admixture — either factory pre-blended (bagged rapid-set screeds such as ARDEX A 38 or Mapei Mapecem Pronto) or site-batched with a polymer liquid admixture added to a sand-cement mix (such as ARDEX Abacrete or ARDEX WPM 405 admixture). The polymer modification improves adhesion to the substrate, reduces shrinkage cracking, and increases the water resistance of the screed layer itself.
In balcony and terrace waterproofing remediation on Class 2 strata buildings, screeds serve one of two distinct system positions:
- Pre-membrane screed (falls correction screed) — Applied directly to the structural slab before the waterproofing membrane. Purpose is to correct falls to drains, fill substrate voids, or reinstate a sound substrate for membrane application. Must cure and be dry before primer and membrane are applied above.
- Over-membrane protection screed (bed screed) — Applied over a cured waterproofing membrane as a protection and tile bed layer. The screed protects the membrane from tile adhesive cure shrinkage, point loads, and differential movement. Must be specified with the membrane manufacturer — some membranes require a protection board before the screed, not direct bonding.
Product selection must confirm: screed position (pre- or over-membrane), minimum and maximum application thickness, compressive strength, whether the product is suitable for external exposure, whether polymer admixture is factory pre-blended or site-added, primer requirements, tile-over time, movement joint requirements, and maximum bay size.
Product Reference
5 screed products — 2 polymer additives — 3 brands — confirm system compatibility before specifying — scroll to view all
ARDEX A 38
Rapid-set screed binder — site-batched with sand and polymer additive
Rapid-set site-batched screed binder — bonded ~15mm min / unbonded min 35mm preferably 40mm — pre-membrane falls correction and over-membrane unbonded protection topping — polymer additive mandatory for external use
System Description
ARDEX A 38 is the primary ARDEX screed system for balcony falls correction and over-membrane protection toppings on external terraces and podiums. It is a site-batched rapid-set screed binder — mixed on site with washed sand and water, with ARDEX Abacrete or WPM 405 polymer additive incorporated into both the bonding slurry and the gauging water. It is not a pre-blended ready-to-use product. As a pre-membrane bonded screed, A 38 is applied directly to the mechanically prepared concrete substrate over a polymer-modified bonding slurry applied wet, with the screed placed wet-on-wet immediately after. This corrects or establishes the drainage fall to the floor waste before the waterproofing membrane is installed. Minimum bonded thickness approximately 15mm. Maximum bay size approximately 40m² — larger areas require saw cuts or planned bays. The screed must cure and dry before the waterproofing membrane is applied — apply a moisture check and consider ARDEX WPM 300 HydrEpoxy as a moisture seal on fast-track programmes. As an over-membrane unbonded protection topping, A 38 is the only ARDEX-engineered screed approved for use directly over liquid-applied waterproofing membranes — placed over a double-layer 200 micron polyethylene slip sheet that isolates the screed from the cured membrane. Minimum unbonded thickness at least 35mm, preferably 40mm — confirm from the current ARDEX Australia TDS. Self-levelling compounds are not approved for this application.
Technical Properties
- Rapid-set engineered screed binder — site-batched with washed sand and water
- Polymer additive (Abacrete or WPM 405) in bonding slurry and gauging water — mandatory for external and wet environment use
- Bonded: minimum approximately 15mm — Unbonded: minimum 35mm, preferably 40mm — confirm from current ARDEX TDS
- Dimensionally stable — internal and external use — large balcony, terrace, and podium areas
- Walk on: approximately 3 hours — tile over: approximately 8 hours
- Only ARDEX-approved engineered screed for over-membrane unbonded topping over liquid-applied membranes
- Bay size: maximum approximately 40m² for bonded applications — saw cuts required for larger areas
Limitations
- Site-batched — correct aggregate grading and water:binder ratio are critical — over-watering weakens the screed
- Polymer additive mandatory for external balcony use — plain water gauging alone is not acceptable
- Bonding slurry must be applied wet and screed applied wet-on-wet immediately — if slurry dries before screed, re-slurry
- Screed must reach acceptable moisture content before membrane application — wet screed under a membrane causes delamination
- Unbonded over-membrane applications require a double-layer polyethylene slip sheet — do not bond directly to liquid-applied membrane
- Self-levelling compounds based on ARDEX Ardurapid technology are not approved for external balcony use and must not be substituted for A 38
- Confirm current thickness requirements and full system specification with ARDEX Australia before specifying
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
ARDEX A 48
Rapid-set pre-mixed screed — cement and aggregate pre-combined — water only on site
Rapid-set pre-mixed screed — cement and aggregate pre-combined — water only on site — tile over approximately 4 hours — domestic and smaller balcony falls correction and over-membrane topping
System Description
ARDEX A 48 is ARDEX's pre-mixed rapid-set screed for domestic and smaller-scale balcony remediation. Unlike ARDEX A 38, the cement and aggregate are pre-combined in the bag — only water (and polymer additive where required) is added on site. This eliminates the need to source correctly graded sand separately and simplifies site logistics on smaller projects and strata apartments where batching space and materials storage are constrained. A 48 is positioned for domestic-scale and smaller commercial balcony remediation, while A 38 is better suited to larger commercial balcony, terrace, and podium screeds where the volume justifies site batching. The key performance difference in the balcony context is tile-over time — A 48 is ready to receive most tiles and natural stone after approximately 4 hours, compared to approximately 8 hours for A 38. On programme-critical occupied strata remediation projects where the same area must be waterproofed and tiled within a short access window, the faster tile-over time of A 48 can be a decisive factor. Like A 38, ARDEX A 48 is one of the two ARDEX-approved engineered screed systems for use as an unbonded topping over liquid-applied waterproofing membranes — placed over a double-layer polyethylene slip sheet. Self-levelling compounds are not approved for this application.
Technical Properties
- Pre-mixed cement and aggregate — water only added on site — simpler logistics than A 38 site batching
- Rapid-set — tile over approximately 4 hours — faster than A 38's approximately 8 hours
- Bonded, unbonded (on slip sheet), floating, and heated screed applications
- Internal and external use — suited to domestic and smaller commercial balcony remediation
- Approved for unbonded over-membrane topping over liquid-applied waterproofing membranes (over double-layer slip sheet)
- Polymer additive (Abacrete or WPM 405) recommended in bonding slurry and gauging water for all external applications
Limitations
- Confirm current bonded and unbonded minimum thickness from the ARDEX Australia TDS before specifying — confirm same unbonded minimum (35mm preferably 40mm) applies as per A 38
- Polymer additive recommended for all external applications — plain water gauging not acceptable in external wet environments
- Same double-layer slip sheet requirement as A 38 for over-membrane unbonded applications — do not bond directly to liquid-applied membrane
- Do not substitute ARDEX Ardurapid-based self-levelling compounds for A 48 in external balcony applications
- Confirm current product specification with ARDEX Australia before specifying
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Mapei Mapecem Pronto
Pre-blended rapid-setting shrinkage-compensated screed — water only on site
Pre-blended ready-to-use rapid-setting screed — water only on site — bonded 10–50mm / floating 35–70mm — ceramic and stone tile over in 3 hours — pre-membrane falls correction
System Description
Mapei Mapecem Pronto is Mapei Australia's pre-blended ready-to-use rapid-setting screed mortar for pre-membrane falls correction on balconies, terraces, and podium slabs. Binder and aggregate are pre-combined in the 20kg bag — only clean water is added on site (1.5–1.7 litres per bag). This eliminates site batching variation and the need for separate aggregate sourcing — particularly practical on strata balcony remediation projects in high-rise or city-centre locations where aggregate storage is impractical. Mapecem Pronto is primarily used as a pre-membrane screed — the screed is placed to establish the required falls, allowed to cure, and the waterproofing membrane is then applied. The TDS confirms the membrane can be applied over the screed after 4 hours — confirm this timing with the membrane manufacturer before scheduling on the same day. For bonded applications, Planicrete or Planicrete SP bonding slurry is applied first and the Mapecem Pronto screed applied while the slurry is still wet. For floating (unbonded) applications, isolate the substrate with a polyethylene sheet before placing the screed. Workability time is 20–30 minutes — mix only the quantity that can be placed and finished in this window. Residual moisture at 24 hours is less than 2% — significantly drier than conventional sand-cement screeds on the same timeline.
Technical Properties
- Pre-blended ready-to-use rapid-setting shrinkage-compensated screed — 1.5–1.7 litres water per 20kg bag
- Workability: 20–30 minutes — light foot traffic: 2–3 hours
- Tile over (ceramic and stone): 3 hours — membrane over: after 4 hours — confirm with membrane manufacturer
- Residual moisture at 24 hours: less than 2%
- Bonded: 10–50mm — Floating: 35–70mm with polyethylene sheet
- Bonding slurry: Planicrete or Planicrete SP — must be applied wet before screed
- Green Star compliant — contributes to Green Star credits
Limitations
- Do not mix with other binders or aggregates — water only — do not add Topcem, cement, lime, or gypsum
- Workability window: 20–30 minutes — do not batch more than can be placed and finished in this time
- Cannot be transported after mixing — fast-set product — batch at point of use
- Do not re-mix or add water after initial set begins
- Membrane timing: confirm minimum 4 hours with membrane manufacturer before scheduling same-day membrane work
- Large bays require saw cuts to one-third screed depth
- Confirm current Australian product specification with Mapei Australia before specifying
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Mapei Topcem Pronto AU
Pre-blended fast-drying screed — conventional open time — Australian formulation
Pre-blended ready-to-use fast-drying screed — conventional workability time — faster drying than standard cement — bonded and floating — suited to larger pour areas where Mapecem Pronto workability window is too short
System Description
Mapei Topcem Pronto AU is Mapei's Australian-formulation pre-blended screed binder that provides a conventional workability time — similar to a standard cement-based mortar — while drying significantly faster than conventional Portland cement screeds. This is the key difference from Mapecem Pronto: Mapecem Pronto sets very quickly (tile over in 3 hours) but has only a 20–30 minute workability window, which can be too short for larger balcony pours or where a smaller crew is placing and finishing the screed. Topcem Pronto AU gives the applicator the familiar working time of a conventional cement mortar without the long drying delays of a standard cement screed — bridging the gap between fast-set and conventional products. On larger balcony terraces and podium slabs where multiple batches must be placed sequentially, or where the finishing work requires more time, Topcem Pronto AU is more practical than Mapecem Pronto. On small domestic balconies or where very fast tile-over is the priority, Mapecem Pronto is the better choice. Like Mapecem Pronto, Topcem Pronto AU is a pre-blended product — only water is added on site, eliminating site batching risk. Bonded and floating/unbonded applications. Do not mix with other binders or aggregates.
Technical Properties
- Pre-blended ready-to-use fast-drying screed — water only on site
- Conventional workability time — same open time as standard cement mortar — significantly longer than Mapecem Pronto's 20–30 minutes
- Faster drying than conventional Portland cement — earlier access and tile-over than site-batched sand-cement
- Bonded and floating/unbonded applications
- Australian-specific formulation — Topcem Pronto AU
- Suited to larger balcony pours where Mapecem Pronto workability window is insufficient
Limitations
- Do not mix with other binders (Mapecem, cement, lime, gypsum) or separate aggregates — water only
- Confirm current bonded thickness range, floating thickness range, tile-over time, and membrane-over time from the current Mapei Australia TDS — these differ from Mapecem Pronto and must be confirmed separately
- Saw cuts recommended for large bay installations
- Confirm current product specification with Mapei Australia before specifying
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Fosroc Cemtop Screed
Single-component polymer-modified shrinkage-compensated screed — localised falls correction
Single-component ready-to-use shrinkage-compensated screed — water only on site — 3–40mm — localised falls correction prior to waterproofing membranes — Fosroc/Parchem distribution — Nitoprime 330 required
System Description
Fosroc Cemtop Screed is a single-component ready-to-use polymer-modified shrinkage-compensated screed distributed in Australia by Parchem Construction Supplies. Only water is added on site — no site batching of aggregate or polymer admixture. It is specifically confirmed for correcting falls in concrete substrates prior to the application of waterproofing membranes and floor finishes — making it directly relevant to balcony remediation. The key characteristic that defines Cemtop Screed's position in this product group is its coverage rate: one 20kg bag covers approximately 4m² at 3mm thickness. This confirms it is best suited to localised falls correction on smaller balconies or targeted low-point correction on larger terraces — not the primary screed solution for a full large-area balcony pour. Where the required screed volume is large, ARDEX A 38, A 48, or Mapei Mapecem Pronto are more practical and economical solutions. Where Cemtop Screed is useful: correcting isolated low points or reverse fall areas on a balcony slab before waterproofing, filling localised depressions, and providing thin falls correction in the 3–15mm range where a site-batched sand-cement screed would be impractical. The 3mm minimum is lower than most site-batched screeds can reliably achieve. Nitoprime 330 primer is required on the substrate before application. Nitobond AR curing membrane is applied over the completed screed. Do not apply below 5°C or above 30°C, or in hot windy conditions. Not for structural applications.
Technical Properties
- Single-component polymer-modified screed — water only on site — no separate aggregate or admixture required
- Application thickness: 3mm minimum to 40mm maximum — 3mm minimum is lower than most site-batched screeds
- Shrinkage compensated — dimensionally stable after cure
- Coverage: approximately 4m² at 3mm thickness per 20kg bag — suited to localised correction
- Confirmed for falls correction prior to waterproofing membranes and floor finishes
- Nitoprime 330 primer required on all substrates before application — Nitobond AR curing membrane applied over completed screed
- Application temperature: 5°C to 30°C — not in hot or windy conditions — Parchem distribution nationally
Limitations
- Localised areas only — approximately 4m² per 20kg bag at 3mm — not economical or practical for large full-balcony pours — use ARDEX A 38, A 48, or Mapecem Pronto for larger areas
- Nitoprime 330 primer mandatory before application — do not apply to unprimed substrate
- Do not apply below 5°C or above 30°C or in hot windy conditions
- Not a structural product — do not use for load-bearing applications
- Confirm minimum cure time before membrane application with Parchem technical — do not apply membrane before screed is confirmed dry
- Confirm current product specification, primer requirement, and bay size limits with Parchem before specifying
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Supporting products — polymer additives for site-batched sand-cement and ARDEX screed systems
Not standalone screeds — gauged into cement-based mixes only — do not apply neat
ARDEX Abacrete
POLYMER ADMIXTURE — NOT A SCREED — acrylic liquid additive for cement-based systems
Acrylic polymer liquid additive — gauged into bonding slurry and sand-cement or ARDEX screed gauging water — improves adhesion, shear, and tensile strength of external balcony screed systems — not a standalone screed
System Description
ARDEX Abacrete is a non-toxic acrylic liquid polymer additive used to upgrade site-batched sand-cement screeds, renders, and granolithic toppings applied in external balcony waterproofing systems. It is not a screed product — it is an admixture gauged into the bonding slurry and gauging water of the screed mix. In balcony screed applications, Abacrete is used in two ways: mixed with cement and water to produce the bonding slurry broomed wet onto the prepared concrete substrate before the screed mortar is applied, and added to the gauging water of the screed mortar itself to improve the screed's bond strength, shear resistance, and tensile performance. Adding Abacrete reduces the water/cement ratio of the mix while maintaining workability — producing a stronger, less permeable screed than plain water gauging. Abacrete and ARDEX WPM 405 serve the same function in ARDEX screed systems. Abacrete is acrylic-based; WPM 405 is SBR-based. Both are used interchangeably as gauging water additives and bonding slurry components in ARDEX A 38 and A 48 screed systems for external balcony use.
Technical Properties
- Acrylic polymer liquid admixture — non-toxic — water-based
- Used as bonding slurry component and gauging water additive in site-batched sand-cement and ARDEX A 38/A 48 screed systems
- Improves shear strength, tensile bond, and water resistance of cementitious mixes
- Reduces water/cement ratio while maintaining workability — stronger and less permeable than plain water gauging
- Interchangeable with ARDEX WPM 405 in ARDEX screed systems
Limitations
- Not a standalone screed — must be gauged into cement-based mixes at the correct dosage from the current TDS
- Confirm dosage rate with current ARDEX Abacrete TDS before specifying — incorrect dosage reduces performance
- Confirm current product specification with ARDEX Australia
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
ARDEX WPM 405
POLYMER ADMIXTURE — NOT A SCREED — concentrated SBR liquid additive for cement-based systems
Concentrated SBR liquid polymer admixture — gauged into bonding slurry, sand-cement screeds, renders, and repair mortars — also functions as temporary waterproofing sealer — not a standalone screed
System Description
ARDEX WPM 405 (Sheltercrete Additive) is a concentrated SBR (styrene-butadiene rubber) polymer liquid admixture used to improve bond strength, flexibility, and water resistance of site-batched sand-cement mortars, screeds, and renders. Like Abacrete, it is not a screed — it is a polymer admixture that is gauged into cement-based mixes. WPM 405 is used interchangeably with Abacrete in ARDEX A 38 and A 48 balcony screed systems as a bonding slurry component and gauging water additive. The SBR chemistry of WPM 405 gives it one additional capability not shared by Abacrete: when mixed with cement and applied as a two-coat surface treatment at 12m² per litre per coat, WPM 405 functions as a temporary waterproofing sealer on external substrates — useful for protecting a freshly placed screed from rain before the permanent waterproofing membrane is installed, or for temporarily sealing a prepared substrate between stages of a multi-stage remediation programme. This temporary sealing function distinguishes WPM 405 from Abacrete — but confirm any temporary waterproofing application with ARDEX technical before relying on it as a weather protection measure.
Technical Properties
- Concentrated SBR polymer liquid admixture — water-based — non-toxic
- Used as bonding slurry component and gauging water additive in ARDEX A 38, A 48, and site-batched sand-cement screeds
- Improves bond strength, flexibility, and water resistance
- Also functions as a temporary waterproofing sealer when mixed with cement and applied at 12m²/L per coat (2 coats)
- Interchangeable with Abacrete in ARDEX screed bonding and gauging applications
Limitations
- Not a standalone screed — must be gauged into cement-based mixes at the correct dosage
- Temporary waterproofing sealing is not a substitute for a classified membrane — confirm with ARDEX technical before use for weather protection
- Confirm current dosage rate and dilution ratio with ARDEX WPM 405 TDS before specifying
- Confirm current product specification with ARDEX Australia
PROCUREMENT SOURCES
Confirm suitability with the current manufacturer TDS before specifying or applying.
Screed and Additive System Comparison
Side-by-side comparison of polymer-modified screed systems and supporting additives. Confirm all product selections against the current manufacturer TDS before specifying.
| Product | Brand | Type | Mixing on site | Thickness range | Tile-over | System position | Suitable large areas |
|---|---|---|---|---|---|---|---|
| A 38 | ARDEX | Rapid-set screed binder — site-batched | Binder + sand + water + polymer additive | Bonded ~15mm min / Unbonded ~35mm min preferably 40mm | ~8 hours | Pre-membrane falls or over-membrane unbonded topping | Yes |
| A 48 | ARDEX | Rapid-set pre-mixed screed | Pre-mixed + water (+ polymer additive for external) | Confirm with ARDEX TDS | ~4 hours | Pre-membrane falls or over-membrane unbonded topping | Domestic and smaller areas |
| Mapecem Pronto | Mapei | Pre-blended rapid-setting screed | Water only — 1.5–1.7L per 20kg | Bonded 10–50mm / Floating 35–70mm | 3 hours (ceramic / stone) | Pre-membrane falls correction | Yes |
| Topcem Pronto AU | Mapei | Pre-blended fast-drying screed | Water only | Confirm with Mapei AU TDS | Confirm with Mapei AU TDS | Pre-membrane falls correction | Yes — better for larger pours than Mapecem Pronto |
| Cemtop Screed | Fosroc / Parchem | Single-component polymer-modified screed | Water only | 3–40mm | Confirm with Parchem TDS | Pre-membrane localised falls correction | Localised areas only — ~4m² per 20kg at 3mm |
| Abacrete | ARDEX | Acrylic polymer admixture — NOT a screed | Gauged into cement mix | N/A | N/A | Bonding slurry and gauging water — A 38/A 48 and sand-cement systems | Supporting additive only |
| WPM 405 | ARDEX | SBR polymer admixture — NOT a screed | Gauged into cement mix | N/A | N/A | Bonding slurry, gauging water, and temporary weatherproof sealer | Supporting additive only |
Do not confuse polymer-modified screeds with:
- Self-levelling underlayments and compounds (ARDEX K 15, Mapei Ultraplan and similar) — these are flow-applied floor levellers for internal use, not polymer-modified sand-based screeds — listed on the screed SL page
- Waterproofing membranes — screeds are structural levelling and bedding layers, not classified waterproof membranes — a polymer-modified screed does not replace a membrane in the waterproofing system
- Concrete repair mortars — structural repair mortars such as ARDEX FG 8, Sika MonoTop, or Fosroc Renderoc are designed for structural repair, not falls correction or tile bedding — different thickness ranges, compressive strengths, and system positions
- Tile adhesive mortar beds — polymer-modified adhesives (Mapei Ultraflex, ARDEX X 7 and similar) are thin-bed or medium-bed tile adhesive systems, not structural screed layers
- Polymer admixtures used neat — ARDEX Abacrete, ARDEX WPM 405, and similar polymer liquids must be gauged into a cement-based mix — they are not standalone screeds and must not be applied as a finished layer on their own
Screed system coordination — critical requirements
- Falls to drains — minimum 1:100 fall to all waste outlets is required by AS 3740 and NCC for wet areas — confirm that the screed design achieves the required drainage gradient across the full balcony or terrace area
- Screed position relative to membrane — confirm whether the screed is specified pre-membrane (falls correction below the membrane) or over-membrane (protection bed above the membrane) — both positions cannot be assumed interchangeable without redesigning the system build-up
- Tile finish thickness — the total screed thickness must account for the waterproofing membrane DFT, tile adhesive bed, and tile thickness — coordinate with door threshold heights and adjacent finished floor levels before pouring
- Door threshold and door sill heights — failure to coordinate screed build-up with door thresholds is a common error on balcony remediation — inadequate threshold height allows water ingress at the junction regardless of the membrane quality
- Curing time before membrane — pre-membrane screeds must be cured and achieve the moisture content specified by the membrane manufacturer before primer and membrane are applied — confirm moisture testing method and acceptance criteria with the membrane manufacturer
- Movement joints — polymer-modified screeds are rigid after cure — movement joints must be incorporated at the perimeter, at columns, at any existing slab joints, and at bay size intervals specified by the manufacturer — typically 25–30 mm wide joints at ≤ 4.5 m centres
- Bond breakers at coves and upstands — the membrane must not be bonded to the screed at cove and upstand junctions — a bond breaker strip must be applied before the membrane to allow differential movement without splitting the membrane
- Bay size limits — large unjointed screed areas will crack — confirm the manufacturer's maximum recommended bay size and ensure joints are cut or formed before the screed achieves initial set
- Manufacturer confirmation — always confirm the selected screed product is compatible with the specified waterproofing membrane system above or below it — not all membrane manufacturers allow direct application of all screed types in contact with their membrane
Disclaimer
This page provides general technical information only. Final product selection must be confirmed against the current manufacturer technical data sheet, project specification, substrate condition, substrate moisture content, required screed position, NCC requirements, AS 3740 fall requirements, and applicator warranty conditions. Do not rely on this reference as a substitute for professional engineering or waterproofing consultant advice.